Stick packaging

Stick Packs

Polymaven’s stick pack films tear easily, pour smoothly, and deliver the right amount without a mess. Single-serve powders and liquids are held securely, and the packaging functions just the way it should. It’s as simple as that.

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What ARE STICK PACKS
made from?

Stick pack packaging is a film team effort. Each layer has a job, forming stick packs that seal properly and protect what’s inside.

WHITE PACKAGING
PE - Polyethylene

Strong seals

Easy tear

Flexible film

See through packaging
PET/Mylar - Polyester

Extra stiffness

Smooth surface

Scuff resistant

See through durable packaging
BOPP - Polypropylene

Gloss finish

Moisture resistant

Lightweight film

Film packaging
AL & MET-PET
Foil & Metalized Polyester

Gloss finish

Moisture resistant

Lightweight film

WHITE PACKAGING
PET/PE Structures -
Polyethylene Terephthalate

Strong structure

Secure sealing

Moisture protection

Polymaven packaging
PE/PP -Monomaterial

Recyclable film

Single resin

Strong seals

Brown paper bag packaging
Paper-Based Structures

Natural appearance

Artisanal vibes

Eco-friendly

Plastic packaging
PA/Nylon - Polyamide

Puncture resistant

Pressure tolerant

High strength

Why Should You Choose the Stick Pack for Your Product?

Easy portion control

Stick packs take the guesswork out of dosing. Each pack delivers the right amount the first time, and saves customers from having to measure things.

Opens clean, pours clean

A good stick pack tears on cue and pours like it’s been practicing. Powders and liquids slide out, and the whole thing feels oddly satisfying from first rip to last drop.

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Fast and smooth runs

Stick pack packaging is built to move. With the right film in place, lines stay fast and seals behave themselves without anyone hovering over the machine.

Build Your Ideal Stick Pack

Stick packs may be small, but they’re surprisingly opinionated.
Get the details right, and they behave beautifully.
These are the options that shape how your stick pack film performs and presents itself:
Custom printing

Tiny format, big expectations. These packs are slim, but they still know how to show off, with crisp graphics and colors that grab attention.

Easy-tear openings

Designed to open exactly where intended, so the product flows out smoothly, and the pack doesn’t unravel in protest.

High-barrier protection

High-barrier stick pack laminations help maintain freshness and keep shelf life more predictable than hopeful, for those things that need to last.

Finish options

Get matte stick packs for extra grip and a softer look, choose gloss for shine, or something in between. Each option runs as smoothly as the next.

Package sliders from Polymaven
Anti-wicking seals

Liquids like to wander. Anti-wicking seal structures keep product away from the liquid stick packs’ seal area throughout shipping and storage.

Liquid-ready structures

Not all stick pack products are dry. Film structures can be adjusted for liquids, by ensuring seals are leakproof and pours are controlled.

From Concept to Shelf:
How Your Stick Pack Film Takes Shape

Polymaven professionals discuss packaging sliders
Slider roll intended for packaging
Package sliders from Polymaven
1

We Get Specific

This starts with a real conversation, not a checklist skim. We dig into what you’re running, what you’re filling, and what tends to go wrong when film isn’t quite right. Powders or liquids, seal preferences, finishes, shelf-life demands — the details you care about set our direction.

2

We Put the Film Through Its Paces

Once we’ve built the structure, we don’t just admire it. We run it, stress it, and poke at its weak spots. If something feels off, we adjust it. If it almost works, we also keep tweaking. The goal is film that cooperates on your line, no excuses.

3

You Get Film That’s Ready to Run

When it lands with you, it’s already been dialed in. The structure is set, the performance is predictable, and the film does what it promised to do. No “let’s see what happens,” just stick pack film that is ready to work.

Why Polymaven is the First Call

The Polymaven Promise: Packaging that performs, backed by a solid partnership
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Friendly experts who listen and solve real problems

Customization icon

Endless customization built around your needs

Expertise Icon with lightbulb

Proven experience across packaging formats

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Hands-on support from first idea through final roll

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Quality checks built into every stage

Eco packaging icon

Greenmaven options that perform as hard as everything else

Thinking slim and trim?

Let’s narrow it down properly.

FAQS on
Stick Pack Packaging

Got questions? Here are the answers we share most often. And if you want to chat through anything, just reach out - our Mavens are always happy to help.

What is stick pack packaging used for?

Stick pack packaging is used for products that need precise, single-serve portions in a slim, easy-to-pour format. It’s commonly used for powders, liquids, supplements, drink mixes, and concentrates where measurement accuracy and portability matter.

What’s the difference between stick packs and sachets?

The difference between stick packs and sachets comes down to shape and use. Stick packs are long, narrow packets designed for precise, mess-free pouring. They’re typically used for powders or liquids that need tight dose control. Sachets are flat packets that can hold a wider range of products, from powders, to creams and wipes.

Is stick pack packaging good for powders?

Stick pack packaging works very well for powders because their narrow format helps guide product out smoothly and supports accurate dosing. Powder stick packaging performs best when the film structure is designed to manage flow and prevent clinging or static.

Can stick packs be used for liquids?

Yes, Polymaven’s liquid stick packs are widely used when the film structure is built to handle sealing and barrier demands. With the right stick pack laminations, liquids stay contained through filling, shipping, and storage without creeping into seal areas.

Will stick pack film work on FFS machines?

Yes, stick pack film is designed to run on form-fill-seal (FFS) equipment, most commonly vertical form-fill-seal (VFFS) machines that are specific to stick pack packaging. Polymaven tailors film structures to match machine requirements, so forming, sealing, and cutting stay consistent even at higher speeds.

How does stick pack printing work on such a small format?

Stick pack printing relies on tight registration and stable film structures to keep graphics sharp on a narrow surface. Even with limited space, printing can stay clean and legible when the film is built to support it.

Are eco-friendly stick pack films available?

Yes, eco-friendly stick pack films are available at Polymaven, with mono-material and reduced-material options to support recyclability. Polymaven’s Greenmaven solutions focus on sustainability without compromising seal performance or run reliability.

Thinking slim and trim?

Let’s narrow it down properly.